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COMPOSITE
PROPELLANTS

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Composite propellants are heterogeneous mixtures of fuels and small particulate oxidizers held together by a rubbery material referred to as the binder. They provide a stable, high-performance, solid propellant for rocket motors.

Composite propellants are used to provide the propulsive energy for rocket systems, kick motors for satellites, and for booster motors for launching cruise missiles and unmanned air vehicles (UAVs).

Composite Propellant ingredients offered by IPI:

ALUMINUM POWDER
MIL-A-82728 (OS) specification. Aluminum powder is the most commonly used fuel component of composite propellants. This has better performance and greater ease of use than other metal powders that may be used. Aluminum powder is used to increase the specific impulse of the propellant and to help stabilize combustion.

AMMONIUM PERCHLORATE
The oxidizing component of choice when dealing with Composite Propellants. IPI supplies Ammonium Perchlorate in accordance with MIL-A-192B, MIL-A-82667/2 (OS), MIL-A-82667/1 (OS), MIL-A-23946 (WEP), and MIL-A-23948 (AS) specifications.

CARBOXYL TERMINATED POLYBUTADIENE LINEAR (CTPB)
MIL-PRF-23942A (AS) specification. The binder used in composite propellants is normally a synthetic rubber. Carboxyl Terminated Polybutadiene Linear is one of the best synthetic rubbers for this application.

HYDROXYL TERMINATED POLYBUTADIENE (HTPB)
MIL-H-85497 specification. The binder used in composite propellants is normally a synthetic rubber. Hydroxyl Terminated Polybutadiene (HTPB), much like Carboxyl Terminated Polybutadiene Linear (CTPB), is one of the best synthetic rubbers for this application.

MAPO (TRIS-1-(2-METHYL) AZIRIDINYL) PHOSPHINE OXIDE)
DOD-T-82666A specification. MAPO is a curing agent for CTPB prepolymers and a bonding agent for HTPB prepolymers.

CATOCENE (2,2-BIS-ETHYLFERROCENYL PROPANE)
Catocene is an excellent iron-based burn rate catalyst used in composite propellant formulations. It can be used to formulate propellants to yield a burn rate of 1 inch per second or more.

(Last Updated: 2004-07)

Island Pyrochemical Industries
267 East Jericho Turnpike
Mineola, New York  11501
Telephone: 516-746-2100
Fax: 516-746-2405
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